MILLING
NPA 11/2018
Expansion of the MILL4FEED Line with Tools Carrying a New 9 mm Insert
Highlights
Following the highly successful introduction of the MILL4FEED FFQ4-12 milling cutters carrying the 12 mm size inserts, ISCAR is expanding the line by introducing new tools that carry smaller 9 mm inserts.
The new FFQ4…-09 tools are available in the following configurations:
FFQ4 - endmills in 22, 25, 32 and 35 mm diameters
FFQ4-M- interchangeable milling heads with FLEXFIT adaptation in 22, 25, 32, 35 and 40 mm diameters
FFQ4- face mills in 40, 50, 52 and 63 mm diameters
Tool Features
- 12º cutting edge angle
- Ramping down capability
- Positive axial rake angle
- 2.5 mm radius for programming
- Coolant holes, directed to each individual cutting edge for efficient cooling effect
- Polished coating on the cutter’s body providing better chip flow and protection from corrosion and wear
FFQ4 SOMT 0904... Insert Features
- Square single-sided insert with 4 cutting edges
- 1.2 mm maximum depth of cut (1.2 mm for milling open or shouldered plane surfaces and
1 mm for milling by ramping)
- Available with three types of cutting geometries for optimal machining of different materials:
FFQ4 SOMT 090412Tfor steel, ferritic and martensitic stainless steel, cast iron and hardened steel
FFQ4 SOMT 0904RM-Tfor interrupted cut and machining near straight shoulders on steel, ferritic and martensitic stainless steel, cast iron and hardened steel
FFQ4 SOMT 090412HPfor austenitic stainless steel and high temperature alloys
- The FFQ4 inserts are produced from ISCAR’s latest SUMOTEC carbide grades, ensuring high productivity
The new tools were designed for roughing operations in the die & mold and aerospace industries, and in general engineering.
Tool Advantages
- Cover a wide range of applications
- Suitable for machining a wide range of workpiece materials
- An optimal solution for roughing operations
- High metal removal rates
- Economical solution
FFQ4 D-M-09
Fast Feed Endmills with FLEXFIT Threaded Adaptation Carrying Single-Sided Inserts with 4 Cutting Edges
• Radius for programming 2.5 mm
(1) Cutting diameter maximum
(2) Plunging width
(3) Number of inserts
(4) Ramping angle maximum
(5) Item weight
FFQ4 D-W-09
Fast Feed Endmills Carrying Single-Sided Inserts with 4 Cutting Edges
• Radius for programming 2.5 mm
(1) Cutting diameter maximum
(2) Plunging width
(3) Number of inserts
(4) Ramping angle maximum
(5) Item weight
FFQ4 D-09
Fast Feed Face Mills Carrying Single-Sided Inserts with 4 Cutting Edges
• Radius for programming 2.5 mm
(1) Cutting diameter maximum
(2) Plunging width
(3) Number of inserts
(4) Ramping angle maximum
(5) Item weight
FFQ4 SOMT 0904
Square Single-Sided Inserts with 4 Cutting Edges for Fast Feed Milling
• T - type for steel, ferritic and martensitic stainless steel, cast iron and hardened steel
• RM-T type for interrupted cut and machining near straight shoulders on steel, ferritic and martensitic stainless steel, cast iron and hardened steel
• HP- type for austenitic stainless steel and high temperature alloys
Table - Average Cutting Data for FFQ4-09 Fast Feed Mills
* ISCAR material group in accordance with VDI 3323 standard
** Quenched and tempered
For machining in unstable conditions, the recommended cutting data should be reduced by 20-30%
The NPA11-2018's pdf file:
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