Page 17 - ECO SOLID LINE

Slotting
Cutting Diameter
Recommendations
Feed (IPT)
Cutting Speed
Material No.
Axial
ISO
1/8 3/16 1/4 5/16 3/8 7/16 1/2
5/8
3/4
Material
Condition
1
ap max
<0.25%C
1xD
1
Annealed
Non-alloy
Annealed
1xD
steel and
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
2
190
590-680
250
3
cast steel,
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
475-650
1xD
<0.55%C Quench and tempered
free cutting
>=0.55%C
220
1xD
Annealed
475-650
4
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
steel
300
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
5
1xD
420-530
>=0.55%C Quenched & tempered
Annealed
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
200
1xD
475-650
6
Low alloy & cast steel
275
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
7
Quenched & tempered
355-530
1xD
P
(less than 5% of
Quenched & tempered
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
300
1xD
380-530
8
alloying elements)
415-530
Quenched & tempered
1xD
350
9
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
380-530
Annealed
200
.001 .001 .001 .001 .001 .001 .001 .001 .002 0.003
10 High alloyed steel,
1xD
cast steel
11
325
Quenched & tempered
200-360
.001 .001 .001 .001 .001 .001 .001 .001 .002 0.003
1xD
and tool steel
.001 .001 .001 .001 .002 .002 .002 .003 .003 0.004
200
12 Stainless steel
Ferritic/martensitic
1xD
230-475
and cast steel
240
175-440
Martensitic
1xD
.001 .001 .001 .001 .002 .002 .002 .003 .003 0.004
13
Stainless steel
180
M 14
Austenitic
1xD
.001 .001 .001 .001 .001 .002 .002 .002 .003 0.004
175-360
and cast steel
.001 .001 .002 .002 .003 .003 .004 .005 .006 0.008
180
235-740
1xD
Pearlitic/ferritic
15
Grey cast iron (GG)
380-700
16
.001 .001 .002 .002 .003 .003 .004 .005 .006 0.008
1xD
Pearlitic/martensitic
260
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
Ferritic
440-800
160
17
1xD
K
Nodular cast iron (GGG)
Pearlitic
250
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
18
440-800
1xD
1xD
440-800
Ferritic
130
19
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
Malleable cast iron
415-710
230
20
Pearlitic
1xD
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
60-120
1xD
200
31
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
Annealed
Fe based
32
60-90
1xD
Cured
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
280
High temp.
Annealed
60-90
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
1xD
250
33
Ni or Co
alloys
S
350
60-90
34
Cured
1xD
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
based
60-90
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
Cast
35
320
1xD
36
1xD
90-235
.001 .001 .001 .001 .002 .002 .003 .003 .003 0.004
Pure
310
Titanium Ti alloys
.001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
1xD
80-235
37
310
Roughing >=0.25%C Alpha+beta alloys cured 740-800 (Vc) SFM 125 Hardness HB .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004 Slotting
Cutting Diameter Profiling Radial TEXT
Feed (IPT)
Material No. Cutting Speed Recommendations Hardness HB
ISO Material Condition Vc (sfm) 1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1 ap ae
.75xD-
1 <0.25%C Annealed 985-1000 125 .001 .001 .001 .001 .002 .002 .003 .003 .004 .005 1.5xD .25xD-.4xD
.75xD-
2 Non-alloy >=0.25%C Annealed 785-850 190 .001 .001 .001 .001 .002 .002 .003 .003 .004 .005 1.5xD .25xD-.4xD
steel and cast Quench and .75xD-
3 <0.55%C 630-810 250 .001 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
steel, free tempered 1.5xD
4 cutting steel >=0.55%C Annealed 630-810 220 .001 .001 .001 .001 .002 .002 .003 .003 .004 .005 .75xD- .25xD-.4xD
1.5xD
Quenched & .75xD-
5 >=0.55%C 560-660 300 .001 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
tempered 1.5xD
.75xD-
6 Annealed 630-810 200 .001 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
1.5xD
P 7 Low alloy & cast steel Quenched & 470-660 275 .0006 .001 .001 .001 .002 .002 .002 .003 .004 .005 .75xD- .25xD-.4xD
(less than 5% of tempered 1.5xD
8 alloying elements) Quenched & 500-660 300 .0006 .001 .001 .001 .002 .002 .002 .003 .004 .005 .75xD- .25xD-.4xD
tempered 1.5xD
Quenched & .75xD-
9 550-660 350 .0006 .001 .001 .001 .002 .002 .002 .003 .004 .005 .25xD-.4xD
tempered 1.5xD
.75xD-
10 High alloyed steel, Annealed 500-660 200 .0004 .0007 .001 .001 .001 .001 .002 .002 .003 .003 1.5xD .25xD-.4xD
11 cast steel and tool steel Quenched & 270-450 325 .0004 .0007 .001 .001 .001 .001 .002 .002 .003 .003 .75xD- .25xD-.4xD
tempered 1.5xD
Ferritic/ .75xD-
12 310-590 200 .0007 .001 .001 .002 .002 .002 .003 .004 .004 .006 .25xD-.4xD
1.5xD
Stainless steel and cast steel martensitic .75xD-
13 Martensitic 235-550 240 .0007 .001 .001 .002 .002 .002 .003 .004 .004 .006 .25xD-.4xD
1.5xD
.75xD-
M 14 Stainless steel and cast steel Austenitic 235-450 180 .0005 .0007 .001 .001 .001 .002 .002 .002 .003 .004 .25xD-.4xD
1.5xD
.75xD-
15 Pearlitic/ferritic 310-925 180 .001 .001 .001 .002 .003 .003 .004 .005 .006 .008 .25xD-.4xD
1.5xD
Grey cast iron (GG) Pearlitic/ .75xD-
16 500-875 260 .001 .001 .001 .002 .003 .003 .004 .003 .006 .008 .25xD-.4xD
martensitic 1.5xD
.75xD-
17 Ferritic 590-1000 160 .0006 .001 .001 .002 .003 .002 .002 .003 .004 .005 .25xD-.4xD
1.5xD
K Nodular cast iron (GGG) .75xD-
18 Pearlitic 590-1000 250 .0006 .001 .001 .001 .002 .002 .002 .003 .004 .005 .25xD-.4xD
1.5xD
.75xD-
19 Ferritic 590-1000 130 .0006 .001 .001 .001 .002 .002 .002 .003 .004 .005 .25xD-.4xD
1.5xD
Malleable cast iron .75xD-
20 Pearlitic 550-890 230 .0006 .001 .001 .001 .002 .002 .002 .003 .004 .005 .25xD-.4xD
1.5xD
.75xD-
31 Annealed 80-150 200 .0007 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
1.5xD
Fe based .75xD-
32 Cured 80-115 280 .0007 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
1.5xD
High temp. .75xD-
33 Annealed 80-115 250 .0007 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
alloys 1.5xD
Ni or Co .75xD-
S 34 Cured 80-115 350 .0007 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
based 1.5xD
.75xD-
35 Cast 80-115 320 .0007 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
1.5xD
.75xD-
36 Pure 120-295 310 .0006 .001 .001 .001 .002 .002 .002 .002 .003 .004 .25xD-.4xD
1.5xD
Titanium Ti alloys Alpha+beta .75xD-
37 110-220 310 .0006 .001 .001 .001 .002 .002 .002 .002 .003 .004 .25xD-.4xD
alloys cured 1.5xD
55 .75xD-
38 Hardened 110-210 0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005 .02xD
1.5xD
Hardened Steel HRC .75xD-
60
39 Hardened 110-145 0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005 .02xD
1.5xD
H HRC .75xD-
40 Chilled Cast Iron Cast 250-320 400 0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005 1.5xD .02xD
55 .75xD-
41 Cast Iron Hardened 110-210 0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005 .02xD
HRC 1.5xD
Semi-Finish Cutting Diameter Profiling
Recommendations
Radial
Feed (IPT)
Cutting Speed
Hardness HB
Material No. FLASHLINE High Productivity Tools Combined With a Great Economical Advantage 17
ISO Material Condition Vc (sfm) 1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1 ap ae
1 <0.25%C Annealed 1230 125 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
2 Non-alloy >=0.25%C Annealed 1015 190 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
3 steel and cast <0.55%C Quench and 900 250 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
steel, free tempered
4 cutting steel >=0.55%C Annealed 900 220 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
5 >=0.55%C Quenched 760 300 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
& tempered
6 Annealed 900 200 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
Quenched
7 710 275 .0005 .0007 .001 .001 .001 .001 .002 .002 .003 .004 1xD .05xD
P Low alloy & cast steel & tempered
8 (less than 5% of Quenched 730 300 .0005 .0007 .001 .001 .001 .001 .002 .002 .003 .004 1xD .05xD
alloying elements) & tempered
Quenched
9 760 350 .0005 .0007 .001 .001 .001 .001 .002 .002 .003 .004 1xD .05xD
& tempered
10 High alloyed steel, Annealed 730 200 .0003 .0004 .0005 .0006 .0008 .0009 .001 .001 .001 .002 1xD .05xD
11 cast steel and tool steel Quenched 450 325 .0003 .0004 .0005 .0006 .0008 .0009 .001 .001 .001 .002 1xD .05xD
& tempered
Ferritic/
12 570 200 .0004 .0007 .001 .001 .001 .001 .002 .002 .003 .003 1xD .05xD
Stainless steel and cast steel martensitic
13 Martensitic 490 240 .0004 .0007 .001 .001 .001 .001 .002 .002 .003 .003 1xD .05xD
14 Stainless steel and cast steel Austenitic 425 180 .0004 .0005 .0007 .001 .001 .001 .001 .001 .002 .003 1xD .05xD
Pearlitic/
15 ferritic 780 180 .001 .001 .002 .002 .003 .003 .003 .004 .005 .007 1xD .05xD
Grey cast iron (GG) Pearlitic/
16 870 260 .001 .001 .002 .002 .003 .003 .003 .004 .005 .007 1xD .05xD
K 17 martensitic 990 160 .0004 .0006 .0008 .001 .001 .001 .001 .002 .002 .003 1xD .05xD
Ferritic
18 Nodular cast iron (GGG) Pearlitic 990 250 .0004 .0006 .0008 .001 .001 .001 .001 .002 .002 .003 1xD .05xD
19 Malleable cast iron Ferritic 990 130 .0004 .0006 .0008 .001 .001 .001 .001 .002 .002 .003 1xD .05xD
20 Pearlitic 900 230 .0004 .0006 .0008 .001 .001 .001 .001 .002 .002 .003 1xD .05xD
31 Fe based Annealed 145 200 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
32 High temp. Cured 120 280 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
33 alloys Annealed 120 250 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
S 34 Ni or Co based Cured 120 350 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
35 Cast 120 320 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
36 Pure 260 310 .0003 .0004 0.006 .0007 .001 .001 .001 .001 .002 .002 1xD .05xD
Titanium Ti alloys Alpha+beta
37 alloys cured 250 310 .0003 .0004 0.006 .0007 .001 .001 .001 .001 .002 .002 1xD .05xD
38 Hardened 110-210 55 HRC .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .02xD
39 Hardened Steel Hardened 110-145 60 HRC .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .02xD
H 40 Chilled Cast Iron Cast 250-320 400 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .02xD
41 Cast Iron Hardened 110-210 55 HRC .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .02xD