Page 18 - ECO SOLID LINE
P. 18

Slotting
                                                                              Cutting Diameter
                                                                                Feed (IPT)
                                                            Hardness HB
               Material No.
                                                       (Vc) SFM
                                                                                                         Slotting
                                                                                                          Axial
            ISO
                                                                1/8 3/16 1/4 5/16 3/8 7/16 1/2
                                     Condition
                                                                                                      1
                 Material
                                                                                             5/8
                                                                                                          ap max
              1
                                                          125
                          <0.25%C
                                                  740-800
                Non-alloy
                                      Annealed
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                                                                                                           1xD
                                                  590-680
                steel and
                                                          190
                                      Annealed
              2
                                                                                                           1xD
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                          >=0.25%C
                           <0.55%C Quench and tempered
                cast steel,
                                                                                                           1xD
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
              3
                                                  475-650
                                                          250
              4
                                                  475-650
                                                          220
                                      Annealed
                                                                                                           1xD
                          >=0.55%C
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                free cutting
                steel
                                                          300
              5
                                                                                                           1xD
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                                                  420-530
                          >=0.55%C Quenched & tempered
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
              6
                                                          200
                                                                                                           1xD
                                      Annealed
                                                  475-650
                Low alloy & cast steel
                                                                                                           1xD
                                                  355-530
              7
                                  Quenched & tempered
                                                          275
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
           P
                (less than 5% of
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                                                  380-530
                                  Quenched & tempered
                                                          300
                                                                                                           1xD
              8
                alloying elements)
              9
                                                                                                           1xD
                                  Quenched & tempered
                                                          350
                                                  415-530
                                                                .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
              10 High alloyed steel,
                                                  380-530
                                                                .001 .001 .001 .001 .001 .001 .001 .001 .002 0.003
                                                          200
                                      Annealed
                                                                                                           1xD
                 cast steel
                                                  200-360
              11
                                                                                                           1xD
                                                                .001 .001 .001 .001 .001 .001 .001 .001 .002 0.003
                                                          325
                                  Quenched & tempered
                 and tool steel
              12 Stainless steel
                                                  230-475
                                                          200
                                                                                                           1xD
                                                                .001 .001 .001 .001 .002 .002 .002 .003 .003 0.004
                                   Ferritic/martensitic
                                                  175-440
                                                          240
                                      Martensitic
                 and cast steel
                                                                                                           1xD
              13
                                                                .001 .001 .001 .001 .002 .002 .002 .003 .003 0.004
                Stainless steel
                                                          180
                                                                                                           1xD
          M 14
                                      Austenitic
                                                               .001 .001 .001 .001 .001 .002 .002 .002 .003 0.004
                                                  175-360
                and cast steel
              15
                                                               .001 .001 .002 .002 .003 .003 .004 .005 .006 0.008
                                                  235-740
                                    Pearlitic/ferritic
                                                                                                           1xD
                                                          180
                Grey cast iron (GG)
                                   Pearlitic/martensitic
              16
                                                               .001 .001 .002 .002 .003 .003 .004 .005 .006 0.008
                                                  380-700
                                                                                                           1xD
                                                          260
                                                          160
                                                                                                           1xD
                                                  440-800
                                       Ferritic
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
              17
          K
                Nodular cast iron (GGG)
                                                                                                           1xD
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                                      Pearlitic
                                                  440-800
              18
                                                          250
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
              19
                                       Ferritic
                                                          130
                                                                                                           1xD
                                                  440-800
                Malleable cast iron
                                                  415-710
                                                          230
                                      Pearlitic
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                                                                                                           1xD
              20
              31
                                      Annealed
                                                  60-120
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                                                          200
                                                                                                           1xD
                          Fe based
                                       Cured
                                                          280
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                                                  60-90
                                                                                                           1xD
              32
                High temp.
              33
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                                      Annealed
                                                                                                           1xD
                                                  60-90
                                                          250
                alloys
                          Ni or Co
                                                          350
                                                  60-90
           S
              34
                                       Cured
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                                                                                                           1xD
                           based
              35
                                                          320
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                                                  60-90
                                                                                                           1xD
                                       Cast
              36
                                                  90-235
                                                          310
                                       Pure
                                                               .001 .001 .001 .001 .002 .002 .003 .003 .003 0.004
                                                                                                           1xD
                Titanium Ti alloys
              37
                                 Alpha+beta alloys cured
                                                                                                           1xD
                                                               .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
                                                          310
                                                  80-235
          Roughing
                                                                     Cutting Diameter
                                                                                                   Profiling Radial
                                              Recommendations
                                                                        Feed (IPT)
                                            Cutting Speed
             Material No.
                                                Vc (sfm)
           ISO
                                                                            7/16
              Material
                                                                                                1
                                                               1/4
                                                          3/16
                                                      1/8
                                                                   5/16
                                 Condition
                                                                                 1/2
                                                                        3/8
                                                                                          3/4
                                                                                      5/8
                                                                                                    ap
                                                                                                           ae
                         <0.25%C
                                                          .001
                                                                   .001
                                                                                               .005
                                                               .001
                                          985-1000 125
            1
                                                                            .002
                                                                                 .003
                                                     .001
                                                                                                        .25xD-.4xD
                                                                                          .004
                                                                                      .003
                                                                        .002
                                  Annealed
                                                                                                   1.5xD
                                                                                                   .75xD-
                                                                                               .005
                                                                                          .004
                                                                                      .003
                                                                        .002
                                                     .001
                                                                   .001
                                                                            .002
                                                               .001
                                                          .001
            2
                                                                                                        .25xD-.4xD
                                  Annealed
                                          785-850 190
                                                                                 .003
              Non-alloy
                                                                                                   1.5xD
                                 Quench and
                                                                                                   .75xD-
              steel and cast
                                                     .001
                                                                                          .004
                                                          .001
                                                                                               .005
                                          630-810 250
            3
                                                                                      .003
                                                                   .001
                                                                        .002
                                                                                 .003
                                                                                                        .25xD-.4xD
                         <0.55%C
                                                               .001
                                                                            .002
              steel, free
                                  tempered
                                                                                                   1.5xD
                                                                                                   .75xD-
              cutting steel
                                                                        .002
                                                          .001
                                                                   .001
                                                                                 .003
                                          630-810 220
                                                               .001
                                                                                          .004
            4
                                                     .001
                                                                                               .005
                                                                                                        .25xD-.4xD
                                                                            .002
                                  Annealed
                                                                                      .003
                        >=0.55%C
                                                                                                   1.5xD
                                                                                                   .75xD-
                                 Quenched &
                                                               .001
                                                                   .001
                                          560-660 300
                                                     .001
            5
                                                                        .002
                                                                                               .005
                                                                                                        .25xD-.4xD
                        >=0.55%C
                                                                                          .004
                                                                                 .003
                                                                            .002
                                                          .001
                                                                                      .003
                                  tempered
                                                                                                   1.5xD
                                                                                                   .75xD-
                                                                                      .003
            6
                                  Annealed
                                                                            .002
                                                                                               .005
                                                          .001
                                                                                                        .25xD-.4xD
                                          630-810 200
                                                     .001
                                                                   .001
                                                               .001
                                                                                 .003
                                                                                          .004
                                                                        .002
                                                                                                   1.5xD
                                 Quenched &
                                                                                                   .75xD-
              Low alloy & cast steel
                                                                                          .004
                                                                                                        .25xD-.4xD
                                                               .001
          P 7
                                                                            .002
                                                                        .002
                                          470-660 275 .0006 .001
                                                                                      .003
                                                                                               .005
                                                                                 .002
                                                                   .001
                                                                                                   1.5xD
                                  tempered
              (less than 5% of
                                 Quenched &
                                                                                                   .75xD-
                                                                                 .002
                                          500-660 300 .0006 .001
                                                                   .001
                                                                                          .004
                                                               .001
                                                                            .002
                                                                                                        .25xD-.4xD
                                                                                               .005
                                                                        .002
            8
                                                                                      .003
              alloying elements)
                                                                                                   1.5xD
                                  tempered
                                                                                                   .75xD-
                                 Quenched &
                                                                                          .004
                                                                                                        .25xD-.4xD
                                                                                      .003
            9
                                                                        .002
                                                                   .001
                                                                            .002
                                                               .001
                                                                                               .005
                                          550-660 350 .0006 .001
                                                                                 .002
                                                                                                   1.5xD
                                  tempered
                                                                                                   .75xD-
                                          500-660 200 .0004 .0007 .001
                                                                                                        .25xD-.4xD
                                                                        .001
                                                                                      .002
            10
                                  Annealed
                                                                   .001
                                                                                               .003
                                                                            .001
                                                                                          .003
                                                                                 .002
                                                                                                   1.5xD
              High alloyed steel,
                                 Quenched &
                                                                                                   .75xD-
              cast steel and tool steel
            11
                                                                                 .002
                                          270-450 325 .0004 .0007 .001
                                                                                                        .25xD-.4xD
                                                                            .001
                                                                   .001
                                                                                          .003
                                                                                               .003
                                                                        .001
                                                                                      .002
                                  tempered
                                                                                                   1.5xD
                                                                                                   .75xD-
                                   Ferritic/
                                                               .001
            12
                                                                                      .004
                                                                   .002
                                                                                          .004
                                                                                               .006
                                                                                 .003
                                          310-590 200 .0007 .001
                                                                            .002
                                                                        .002
                                                                                                        .25xD-.4xD
                                                                                                   1.5xD
                                  martensitic
              Stainless steel and cast steel
                                                                                                   .75xD-
                                  Martensitic
                                                                                      .004
                                                                        .002
                                                                                 .003
                                                                                                        .25xD-.4xD
                                                               .001
            13
                                                                             .002
                                                                   .002
                                                                                               .006
                                           235-550 240 .0007 .001
                                                                                          .004
                                                                                                   1.5xD
                                                                                                   .75xD-
                                  Austenitic
                                                                        .001
                                                                                          .003
                                                                                 .002
                                                                                      .002
                                                                   .001
                                          235-450 180 .0005 .0007 .001
                                                                            .002
                                                                                               .004
          M 14 Stainless steel and cast steel
                                                                                                        .25xD-.4xD
                                                                                                   1.5xD
                                                                                                   .75xD-
                                                                                      .005
                                                          .001
                                                                        .003
                                                                            .003
                                                                                 .004
                                                                                               .008
                                                     .001
                                                               .001
                                                                   .002
                                                                                                        .25xD-.4xD
                                                                                          .006
            15
                                                                                                   1.5xD
              Grey cast iron (GG)
                                                                                                   .75xD-
                                  Pearlitic/
                                                                                 .004
                                                                                               .008
                                          500-875 260
                                                                                                        .25xD-.4xD
                                                     .001
                                                                   .002
                                                                                          .006
                                                               .001
                                                          .001
                                                                        .003
                                                                            .003
                                                                                      .003
            16
                                                                                                   1.5xD
                                  martensitic
                                                                                                   .75xD-
                                                                            .002
                                                                                 .002
                                                               .001
                                                                                          .004
                                                                   .002
                                          590-1000 160 .0006 .001
                                                                                               .005
                                   Ferritic
                                                                                                        .25xD-.4xD
            17
                                                                        .003
                                                                                      .003
                                                                                                   1.5xD
          K
              Nodular cast iron (GGG)
                                                                                                   .75xD-
                                          590-1000 250 .0006 .001
                                                                                                        .25xD-.4xD
            18
                                   Pearlitic
                                                                                 .002
                                                                                          .004
                                                               .001
                                                                   .001
                                                                                               .005
                                                                        .002
                                                                            .002
                                                                                      .003
                                                                                                   1.5xD
                                                                                                   .75xD-
                                                                                          .004
                                                                                               .005
                                                                                 .002
                                                                                      .003
                                                                                                        .25xD-.4xD
                                          590-1000 130 .0006 .001
                                                                        .002
            19
                                                               .001
                                                                   .001
                                                                            .002
                                   Ferritic
                                                                                                   1.5xD
              Malleable cast iron
                                                                                                   .75xD-
                                                                                          .004
                                                               .001
                                                                   .001
                                          550-890 230 .0006 .001
                                                                                               .005
                                                                                      .003
            20
                                                                        .002
                                                                                 .002
                                   Pearlitic
                                                                            .002
                                                                                                        .25xD-.4xD
                                                                                                   1.5xD
                                                                                                   .75xD-
                                                                                      .003
            31
                                           80-150
                                                 200 .0007 .001
                                                                                          .004
                                                                                 .003
                                                               .001
                                                                        .002
                                                                   .001
                                                                                                        .25xD-.4xD
                                                                                               .005
                                  Annealed
                                                                            .002
                                                                                                   1.5xD
                         Fe based
                                                                                                   .75xD-
                                                                                                        .25xD-.4xD
                                                                                               .005
                                                               .001
                                                                                          .004
                                                 280 .0007 .001
                                           80-115
                                   Cured
            32
                                                                        .002
                                                                   .001
                                                                                      .003
                                                                            .002
                                                                                 .003
                                                                                                   1.5xD
                                                                                                   .75xD-
              High temp.
                                                                                      .003
                                           80-115
                                                 250 .0007 .001
                                  Annealed
            33
                                                                                                        .25xD-.4xD
                                                                            .002
                                                                        .002
                                                                                               .005
                                                                                 .003
                                                                   .001
                                                                                          .004
                                                               .001
                                                                                                   1.5xD
              alloys
                                                                                                   .75xD-
                         Ni or Co
                                                                            .002
                                                                   .001
          S 34
                                           80-115
                                                                                          .004
                                                               .001
                                                                        .002
                                                                                 .003
                                                                                                        .25xD-.4xD
                                                                                               .005
                                   Cured
                                                 350 .0007 .001
                                                                                      .003
                          based
                                                                                                   1.5xD
                                                                                                   .75xD-
                                                 320 .0007 .001
                                                                                                        .25xD-.4xD
                                                                                          .004
                                    Cast
                                                               .001
            35
                                                                        .002
                                                                                 .003
                                           80-115
                                                                            .002
                                                                   .001
                                                                                               .005
                                                                                      .003
                                                                                                   1.5xD
                                                                                                   .75xD-
                                    Pure
                                                                            .002
                                                                                 .002
            36
                                                                                                        .25xD-.4xD
                                                                                          .003
                                                                   .001
                                                                                               .004
                                                                                      .002
                                                                        .002
                                                               .001
                                          120-295 310 .0006 .001
                                                                                                   1.5xD
              Titanium Ti alloys
                                                                                                   .75xD-
                                 Alpha+beta
                                                                   .001
                                                                                                        .25xD-.4xD
                                                               .001
                                                                                 .002
                                                                            .002
                                                                                               .004
                                                                                      .002
                                                                                          .003
            37
                                                                        .002
                                          110-220 310 .0006 .001
                                                                                                   1.5xD
                                 alloys cured
                                                                                                   .75xD-
                                                  55
            38
                                          110-210
                                                                                                          .02xD
                                  Hardened
                                                                                                   1.5xD
                                                 HRC
              Hardened Steel
                                                  60
                                                                                                   .75xD-
                                                     0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005
                                  Hardened
            39
                                          110-145
                                                                                                          .02xD
                                                                                                   1.5xD
                                                 HRC
          H
                                                                                                   .75xD-
                                                                                                          .02xD
                                    Cast
            40 Chilled Cast Iron
                                          250-320 400 0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005
                                                                                                   1.5xD
                                                                                                   .75xD-
                                                  55
                                  Hardened
                                          110-210
                                                     0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005
            41 Cast Iron
                                                                                                          .02xD
                                                 HRC
                                                                                                   1.5xD
         Semi-Finish    >=0.25%C  Pearlitic/ferritic 310-925 180 Cutting Speed  Hardness HB  Recommendations   0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005 3/4 .75xD-  Profiling
                                                                         Cutting Diameter
                                                                                                        Radial
                                                                           Feed (IPT)
             Material No.                    Cutting Speed   Recommendations   Hardness HB
           ISO  Material           Condition     Vc (sfm)  1/8  3/16  1/4  5/16  3/8  7/16  1/2  5/8  3/4  1  ap  ae
            1             <0.25%C   Annealed  1230  125  .0005 .0008 .001  .001  .001  .001  .002  .002  .002  .003  1xD  .05xD
            2  Non-alloy   >=0.25%C  Annealed  1015  190  .0005 .0008 .001  .001  .001  .001  .002  .002  .002  .003  1xD  .05xD
            3  steel and cast    <0.55%C  Quench and   900  250  .0005 .0008 .001  .001  .001  .001  .002  .002  .002  .003  1xD  .05xD
              steel, free           tempered
            4  cutting steel   >=0.55%C  Annealed  900  220  .0005 .0008 .001  .001  .001  .001  .002  .002  .002  .003  1xD  .05xD
            5             >=0.55%C  Quenched   760  300  .0005 .0008 .001  .001  .001  .001  .002  .002  .002  .003  1xD  .05xD
                                   & tempered
            6                       Annealed  900   200  .0005 .0008 .001  .001  .001  .001  .002  .002  .002  .003  1xD  .05xD
                                    Quenched
            7  Low alloy & cast steel         710   275  .0005 .0007 .001  .001  .001  .001  .002  .002  .003  .004  1xD  .05xD
          P   (less than 5% of     & tempered
            8                       Quenched   730  300  .0005 .0007 .001  .001  .001  .001  .002  .002  .003  .004  1xD  .05xD
              alloying elements)   & tempered
                                    Quenched
            9                                 760   350  .0005 .0007 .001  .001  .001  .001  .002  .002  .003  .004  1xD  .05xD
                                   & tempered
            10  High alloyed steel,   Annealed  730  200  .0003 .0004 .0005 .0006 .0008 .0009 .001  .001  .001  .002  1xD  .05xD
            11  cast steel and tool steel  Quenched   450  325  .0003 .0004 .0005 .0006 .0008 .0009 .001  .001  .001  .002  1xD  .05xD
                                   & tempered
                                    Ferritic/
            12                                570   200  .0004 .0007 .001  .001  .001  .001  .002  .002  .003  .003  1xD  .05xD
              Stainless steel and cast steel  martensitic
            13                     Martensitic  490  240  .0004 .0007 .001  .001  .001  .001  .002  .002  .003  .003  1xD  .05xD
            14 Stainless steel and cast steel  Austenitic  425  180  .0004 .0005 .0007 .001  .001  .001  .001  .001  .002  .003  1xD  .05xD
                                    Pearlitic/
            15                                780   180  .001  .001  .002  .002  .003  .003  .003  .004  .005  .007  1xD  .05xD
                                     ferritic
              Grey cast iron (GG)   Pearlitic/
            16                                870   260  .001  .001  .002  .002  .003  .003  .003  .004  .005  .007  1xD  .05xD
          K  17                    martensitic  990  160  .0004 .0006 .0008 .001  .001  .001  .001  .002  .002  .003  1xD  .05xD
                                     Ferritic
            18  Nodular cast iron (GGG)  Pearlitic  990  250  .0004 .0006 .0008 .001  .001  .001  .001  .002  .002  .003  1xD  .05xD
            19                       Ferritic  990  130  .0004 .0006 .0008 .001  .001  .001  .001  .002  .002  .003  1xD  .05xD
            20  Malleable cast iron  Pearlitic  900  230  .0004 .0006 .0008 .001  .001  .001  .001  .002  .002  .003  1xD  .05xD
            31            Fe based  Annealed  145   200  .0003 .0004 0.006 .0007 .0008 .001  .001  .001  .002  .002  1xD  .05xD
            32  High temp.           Cured    120   280  .0003 .0004 0.006 .0007 .0008 .001  .001  .001  .002  .002  1xD  .05xD
            33  alloys              Annealed  120   250  .0003 .0004 0.006 .0007 .0008 .001  .001  .001  .002  .002  1xD  .05xD
          S  34          Ni or Co based  Cured  120  350  .0003 .0004 0.006 .0007 .0008 .001  .001  .001  .002  .002  1xD  .05xD
            35                       Cast     120   320  .0003 .0004 0.006 .0007 .0008 .001  .001  .001  .002  .002  1xD  .05xD
            36                       Pure     260   310  .0003 .0004 0.006 .0007 .001  .001  .001  .001  .002  .002  1xD  .05xD
              Titanium Ti alloys   Alpha+beta
            37                     alloys cured  250  310  .0003 .0004 0.006 .0007 .001  .001  .001  .001  .002  .002  1xD  .05xD
            38  Hardened Steel      Hardened  110-210 55 HRC .0003 .0004 0.006 .0007 .0008 .001  .001  .001  .002  .002  1xD  .02xD
          H  39                     Hardened  110-145 60 HRC .0003 .0004 0.006 .0007 .0008 .001  .001  .001  .002  .002  1xD  .02xD
                                                    400
                                                         .0003 .0004 0.006 .0007 .0008 .001
                                                                                                           .02xD
                                                                                    .001
                                                                                         .001
                                                                                                  .002
                                     Cast
                                                                                                       1xD
            40 Chilled Cast Iron
                                                                                             .002
                                            250-320
            41 Cast Iron            Hardened  110-210 55 HRC .0003 .0004 0.006 .0007 .0008 .001  .001  .001  .002  .002  1xD  .02xD
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